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Safer and more efficient blasting through abrasive blast cleaning
Tests show that production-related greases and oils are efficiently and thoroughly removed from the blast media, blasting equipment and blast product.

Safer and more efficient blasting through abrasive cleaning

Abrasive gets greasy during use. And that's bad news for your machines, because greasy abrasive sticks. But worse, it's also bad news for your products. After all, greasy abrasive can cause greasy blast material, which can cause a coating to not adhere properly and come off. To eliminate these problems, Magistor has the abrasive cleaning powder Pantatec Ultimate in its portfolio. This removes oils and greases from the blast media and abrasive. Your abrasive remains as granular as it needs to be to do its job properly.

PantaTec Constant wetting
The importance of a grease-free abrasive is becoming increasingly important in optimally pre-treating metal surfaces and achieving optimal coating results.

Customers today expect a good powder coating to come with a fifteen to twenty year warranty. This is only possible with a good and, above all, grease-free surface. Pantatec Ultimate makes the difference. Production-related greases and oils are efficiently and thoroughly removed from the blast-
agent, the abrasive, and the abrasive product are removed and bound and then removed from the blasting process via suction. Ultimate can easily be added directly to the blast media. It mixes continuously with the abrasive during the blasting process and works immediately. Soon after the first addition, you can see the difference: the abrasive is noticeably cleaner and more fluid. The blasted surfaces are again more metallic and cleaner. The fine dust released during the blasting process no longer sticks to the oil and grease layer normally found on the abrasive and the workpiece. The sieve can effectively and specifically clean the blasting medium, and the filters are no longer contaminated by dust adhered to oil and grease. Thus, metal surfaces can be coated almost immediately with suitable paint and powder systems without the usual pre-cleaning (washing, drying) and without cleaning afterwards. The blasted and finished metal surface retains the desired characteristics. This also avoids the dark discolorations that often occur with castings. During shot peening, the blasting medium retains the required properties independent of uncontrolled oils and greases. 

PantaTec collecting first sample
The sieve can effectively and purposefully clean the blasting medium, and the filters are no longer fouled by dust adhering to oil and grease.

Automatic dosing 

In order to achieve the best possible blasting process, Pantatec has developed an automatic dosing device for the addition of Ultimate: Injecto. A pneumatic injection system adds the cleaning powder directly to the abrasive in the desired quantity. The agitator in the 60-liter storage tank ensures that the powder remains loose and enters the dosing compartment. From there, Ultimate is sprayed directly into the abrasive hopper with an injection lance and targeted blast of air pressure. This lance is located in the core flow of the abrasive, allowing the powder to mix with the abrasive well and in a timely manner. The powder provides immediate cleaning action and removes oils and grease. The metering device is connected to the control of the blasting system, so Ultimate is added only when the system is blasting. The desired amount of Ultimate can be easily set via the control panel of the metering device in 25-ml increments from 0 to 10 liters per hour. For throw blasting, approximately 0.5 to 1 liter per turbine per blasting hour is required; for free blasting, approximately 0.5 to 1.0 liter per blasting nozzle. Content signaling alerts the operator in time to add a new bag of Ultimate (50 liters). This can be done manually by emptying a bag into the holding tank. With a combination of products, knowledge, reliability and attention, Magistor is the expert sparring partner for companies seeking perfect solutions to their blasting problems.   

PantaTec Lackshaeden
Greasy abrasive can cause greasy abrasive, causing a coating to not adhere properly and come off.

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