Four heads ahead: Prima Power unveils Giga Laser Next and redefines 3D laser cutting for automotive industry

Prima Power unveils the Giga Laser Next, a groundbreaking breakthrough in 3D laser cutting tailored to the growing challenges of mass production in the automotive industry:

• Four heads. A giant leap: a world first in configuration in which four laser heads in a Cartesian machine work simultaneously on a single part provides unprecedented efficiency in space and time.
• Made for the Giga era: tailored for giga factories and the increasing use of giga presses, Giga Laser Next meets the changing demands of automotive production.
• Ready for the line: fully integrable with lean automation, built for seamless, unmanned production lines.

Prima Power, a pioneer in 3D laser cutting since the 1970s, is proud to announce the launch of the Giga Laser Next, a revolutionary leap forward in 3D laser cutting designed for the high production demands of the automotive industry.

A new machine for a new paradigm

With four synchronized laser heads cutting the same part and a two-station layout that allows parallel loading and unloading, the Giga Laser Next multiplies productivity while reducing the space occupied, opening up new benchmarks for efficiency in space and time. Designed for gigafactories and the production of high-strength steel (HSS) automotive parts with high output, the Giga Laser Next meets the most pressing demands in the industry.

Why go Giga now?

Since the 1990s, high-strength steel (HSS) has revolutionized vehicle manufacturing by providing unmatched strength-to-weight ratios, enabling safer, lighter and more durable vehicles. But its very strength makes it unsuitable for conventional means, creating a natural synergy with 3D laser cutting.

As automotive OEMs scale up production to meet the demand for gigafactories and EVs, previous generation laser systems, while still effective in less intensive applications, struggle to meet the most demanding productivity requirements. Giga Laser Next is a patented solution from Prima Power designed to directly address the industry's most pressing needs: maximize both floor space utilization and machine uptime for optimal production efficiency, minimize direct labor, deal with market volatility and multiple vehicle models, and ensure short lead times.

The Prima Power legacy of leadership

From the groundbreaking Optimo and Rapido to the acclaimed ultra-fast Laser Next, Prima Power has consistently led the way in innovation in automotive 3D laser systems. With nearly 50 years of experience and a global installed base, we have set the standard - and now we are redefining it.

Giovanni Negri, CEO of Prima Power and Prima Industrie Group, commented, "A new chapter in 3D laser processing begins today. Giga Laser Next embodies the essence of our strategy: Evolve through integration. We have integrated the productivity of four machines into one compact unit, achieving what was previously thought impossible. This is not just a technological achievement, it is the result of listening to our customers and translating their giga-scale ambitions into a tangible solution. I want to thank the Prima Power team for their dedication and incredible capacity for innovation, as well as our partners and customers whose insights have been invaluable in shaping and optimizing this breakthrough solution to meet their real-world manufacturing challenges."

What makes Giga Laser Next a Game Changer?

Giga Laser Next stands out for three powerful reasons that directly address the demands of high-volume automotive production (typically >200,000 parts per year) while maintaining the flexibility to process multiple part codes:

• +280% higher productivity per m2
• -75% average number of cutting stations required and production change time
• One-piece power, fully unmanned automation, full integration into the production line

These advantages are made possible by a series of pioneering technical innovations. The heart of the Giga Laser Next is a unique configuration of four synchronized laser heads working simultaneously on the same part, made possible by an advanced anti-collision system and a robust cartesian structure with powerful retractable arms. The machine operates with a typical idle time of about 2 seconds, thanks to parallel loading/unloading while the process is performed at the other station. The compact dimensions of 10×10 m are achieved by integrating auxiliary equipment such as laser sources and coolers on a mezzanine floor, maximizing efficient use of floor space.

Designed for full automation, the Giga Laser Next supports integrated solutions for loading, unloading, quality control and marking, with the flexibility to connect directly to punching or assembly lines. It also features a simple fixture changeover system, digital dual validation and a machine architecture optimized for long-term reliability and minimal maintenance, making it ideal for mass production of stamped and molded parts for the automotive industry.

Don't believe us. Then look.

See the Giga Laser Next in action and experience this groundbreaking technology. No AI tricks - just technical magic and giga productivity in real life.

Watch the video and go Giga now